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蒸壓加氣混凝土硅鈣比
來源: | 作者:啟贏機械 | 發(fā)布時間: 2025-01-16 | 1534 次瀏覽 | 分享到:

蒸壓加氣混凝土配比中的硅鈣比是一個至關(guān)重要的參數(shù),它直接影響著產(chǎn)品的性能和質(zhì)量。以下是對蒸壓加氣混凝土配比中硅鈣比的詳細(xì)探討:

The "silicon calcium ratio" in the ratio of autoclaved aerated concrete is a crucial parameter that directly affects the performance and quality of the product. The following is a detailed discussion on the silicon calcium ratio in the ratio of autoclaved aerated concrete:

一、硅鈣比的定義與測算

1、 Definition and Calculation of Silicon Calcium Ratio

硅鈣比是指蒸壓加氣混凝土配料中,含有的鈣質(zhì)材料總量(以氧化鈣CaO計)和二氧化硅總量(SiO2)的摩爾比,通常用C/S表示。其測算公式為:

The silicon calcium ratio refers to the molar ratio of the total amount of calcium materials (calculated as calcium oxide CaO) and the total amount of silicon dioxide (SiO2) contained in the autoclaved aerated concrete mix, usually expressed as C/S. The calculation formula is:

C/S = (CaO總含量 ÷ 56) ÷ (SiO2總含量 ÷ 60)

C/S=(CaO total content ÷ 56) ÷ (SiO2 total content ÷ 60)

其中,5660分別是CaOSiO2的摩爾質(zhì)量。

Among them, 56 and 60 are the molar masses of CaO and SiO2, respectively.

二、硅鈣比的最佳值及其影響因素

2、 The optimal value of silicon calcium ratio and its influencing factors

1、最佳值:硅鈣比的最佳值因原材料、生產(chǎn)工藝和產(chǎn)品性能要求的不同而有所差異。一般來說,粉煤灰蒸壓加氣混凝土的硅鈣比最佳值在0.8左右,而砂加氣蒸壓加氣混凝土的硅鈣比最佳值在0.7-0.8之間。這些最佳值是通過長期的生產(chǎn)實踐得出的,能夠確保產(chǎn)品具有最佳的物理力學(xué)性能。

1. The optimal value of silicon calcium ratio varies due to differences in raw materials, production processes, and product performance requirements. Generally speaking, the optimal silicon calcium ratio for fly ash autoclaved aerated concrete is around 0.8, while the optimal silicon calcium ratio for sand autoclaved aerated concrete is between 0.7-0.8. These optimal values are obtained through long-term production practice, ensuring that the product has the best physical and mechanical properties.

2影響因素:

2. Influencing factors:

原材料:硅質(zhì)原料和鈣質(zhì)原料的性質(zhì)、成分及活性對硅鈣比有直接影響。高品質(zhì)的原料有助于提高硅鈣比的穩(wěn)定性和產(chǎn)品性能。

Raw materials:

     

     

The properties, composition, and activity of siliceous and calcareous raw materials have a direct impact on the silicon calcium ratio. High quality raw materials help improve the stability of silicon calcium ratio and product performance.

生產(chǎn)工藝:生產(chǎn)工藝參數(shù)如攪拌時間、成型壓力、養(yǎng)護(hù)時間等都會對硅鈣比產(chǎn)生影響。通過優(yōu)化生產(chǎn)工藝參數(shù),可以穩(wěn)定硅鈣比,提高產(chǎn)品性能。

Production process: Production process parameters such as mixing time, forming pressure, curing time, etc. will all have an impact on the silicon calcium ratio. By optimizing production process parameters, the silicon calcium ratio can be stabilized and product performance can be improved.

性能要求:蒸壓加氣混凝土的性能要求,如強度、密度、導(dǎo)熱性等,決定了硅鈣比的選擇。通過調(diào)整硅鈣比,可以滿足不同性能需求。

Performance requirements: The performance requirements of autoclaved aerated concrete, such as strength, density, thermal conductivity, etc., determine the choice of silicon calcium ratio. By adjusting the silicon calcium ratio, different performance requirements can be met.

三、硅鈣比與產(chǎn)品性能的關(guān)系

3、 The relationship between silicon calcium ratio and product performance

1、強度:蒸壓加氣混凝土的強度主要取決于其內(nèi)部的結(jié)晶產(chǎn)物,特別是托勃莫來石結(jié)晶體及水化硅酸鈣凝膠的比例。這些結(jié)晶產(chǎn)物的形成與硅鈣比密切相關(guān)。當(dāng)硅鈣比過高時,參與反應(yīng)的硅質(zhì)材料過多,缺少堅強的骨架,強度會下降;而當(dāng)硅鈣比過低時,容易造成產(chǎn)品內(nèi)部結(jié)構(gòu)疏松,強度也會降低。

1. Strength: the strength of autoclaved aerated concrete mainly depends on its internal crystal products, especially the proportion of tobermorite crystals and hydrated calcium silicate gel. The formation of these crystalline products is closely related to the silicon calcium ratio. When the silicon calcium ratio is too high, there are too many siliceous materials involved in the reaction, lacking a strong skeleton, and the strength will decrease; When the silicon calcium ratio is too low, it is easy to cause the internal structure of the product to become loose, and the strength will also decrease.

2黑心現(xiàn)象:硅鈣比過低還容易導(dǎo)致蒸壓加氣混凝土在蒸壓養(yǎng)護(hù)過程中出現(xiàn)黑心現(xiàn)象,即產(chǎn)品內(nèi)部未能完全蒸透,影響產(chǎn)品質(zhì)量。

2. Blackheart phenomenon: A low silicon calcium ratio can also easily lead to the occurrence of blackheart phenomenon in autoclaved aerated concrete during the autoclaved curing process, that is, the product is not completely steamed through internally, which affects the product quality.

四、硅鈣比與其他因素的相互作用

4The interaction between silicon calcium ratio and other factors

1、水料比:水料比是指料漿中的總含水量與蒸壓加氣混凝土干物料總和之比。適當(dāng)?shù)乃媳瓤梢允沽蠞{具有適宜的流動性,為發(fā)氣膨脹提供必要的條件。在同一水料比下,每個特定的水料比都對應(yīng)一個最優(yōu)硅鈣比,在這個最優(yōu)硅鈣比情況下,可以用最短的恒壓時間達(dá)到最高強度。

1. Water to material ratio: Water to material ratio refers to the ratio of the total water content in the slurry to the total dry material of autoclaved aerated concrete. An appropriate water to material ratio can provide the slurry with suitable fluidity and necessary conditions for gas expansion. At the same water to material ratio, each specific water to material ratio corresponds to an optimal silicon to calcium ratio. Under this optimal silicon to calcium ratio, the highest strength can be achieved in the shortest constant pressure time.

2、恒壓時間:恒壓時間是指蒸壓加氣混凝土在蒸壓養(yǎng)護(hù)過程中的保持恒定壓力的時間。硅鈣比的高低直接影響恒壓時間的長短。在最優(yōu)硅鈣比下,產(chǎn)品達(dá)到最高強度的速度最快;而高于或低于最優(yōu)硅鈣比時,都需要延長恒壓時間才能達(dá)到最高強度。

2. Constant pressure time: Constant pressure time refers to the time during which autoclaved aerated concrete maintains a constant pressure during the autoclaved curing process. The high or low silicon calcium ratio directly affects the duration of constant pressure time. At the optimal silicon calcium ratio, the product reaches its maximum strength at the fastest speed; When the ratio of silicon to calcium is higher or lower than the optimal ratio, the constant pressure time needs to be extended to achieve the highest intensity.

五、結(jié)論與建議

5Conclusion and Suggestions

綜上所述,蒸壓加氣混凝土的硅鈣比是影響其性能的關(guān)鍵因素之一。為了制備出性能優(yōu)異的蒸壓加氣混凝土產(chǎn)品,需要選擇適當(dāng)?shù)墓桠}比,并優(yōu)化原料、生產(chǎn)工藝和添加劑等方面。同時,還需要考慮水料比、恒壓時間等因素對硅鈣比的影響,以確保產(chǎn)品具有最佳的物理力學(xué)性能。在實際生產(chǎn)中,應(yīng)根據(jù)具體情況靈活調(diào)整硅鈣比和其他工藝參數(shù),以滿足不同客戶的需求。

In summary, the silicon calcium ratio of autoclaved aerated concrete is one of the key factors affecting its performance. In order to prepare high-performance autoclaved aerated concrete products, it is necessary to select an appropriate silicon calcium ratio and optimize raw materials, production processes, and additives. At the same time, it is necessary to consider the influence of factors such as water to material ratio and constant pressure time on the silicon calcium ratio to ensure that the product has the best physical and mechanical properties. In actual production, the silicon calcium ratio and other process parameters should be flexibly adjusted according to specific situations to meet the needs of different customers.